Delphi
Bosh
Perkins
Denso
Continental
Stanadyne
Yanmar
Hartridge
Robiel

Automotive Test Bench Range

Introduction

For over 50 years Merlin Diesel have been constructing bespoke test equipment.  Our product range include injector and pump test and service equipment for Automotive, Marine, Rail and Power Generation. Our machines are in service throughout the world.

Early Days – 1950s Earl Court London

The last 50 years have seen many changes in the development of diesel fuel injection systems and test equipment. Merlin has succeeded in keeping pace with the level of sophistication and design, especially in Common Rail & EUI test equipment.

Our Automotive Range Today

Merlin EM Test Stand

The Merlin EM Series are a range of test stands principally designed for the calibration of automotive fuel injection pumps. Designed and developed with the following functions:

Features • Integrated digital electronic metering on a 24” monitor • Bluetooth connected removable keyboard • Electronic shot count • Forward mounted potentiometer, drive & fuel controls • Robust design with all steel frame construction • Water cooled & internally heated with air & power supply • 8 or 12 cylinder optional • 20, 25 & 30 hp available • Optional injectors 8 or 12 cylinder • Optional test tubes to replace the digital interface 8 or 12 cylinder (coming soon) • The calibrating head is pivot mounted for right or left hand operation & height adjustable • Factory fitted equipment: 12v & 24v DC supply. Air boost. • Smart wheels system • Results print out • Linux operating system

APPLICATIONS • ‘A’ type Inline BOSCH, SIMMS & MINIMEC • Mechanical/Rotary BOSCH, DELPHI, STANADYNE, DENSO & ZEXEL • HK1400 all makes Cambox • Submersible pumps (appropriate Cambox required)

Merlin S9000

The Merlin S9000 is a dual purpose test stand incorporating HEUI and Common Rail technology. Having both Hydraulic and High Pressure components allows this unique platform to give your workshop not only the flexibility of the all makes common rail, but also Caterpillar, Navistar and Ford off highway, HEUI capabilities.

The S9000 can also be coupled with Merlins S1000 all makes coding giving you even more control of the quality of your product. Designed and developed with the following functions:-

HEUI • Tests Caterpillar C7/C9. Navistar & ford powerstroke 3126 type • Hydraulic oil leak test • Hydraulic oil return over four deliveries • Injection quantity’s over four deliveries • Sealing test to check for leaks • Touch Screen • Built in WIFI for remote Assistance,Training & Upgrade • Customer printouts

Common Rail • Tests Bosch,Denso,Delphi & Siemens injectors • High pressure cleaning to flush out the nozzle • Test injection & return volume under VL, TL, LL, VE & VE2 status • Sealing test to check for leaks • Tests Piezo injectors

S4000MK2

The Merlin S4000 MK 2 is a fully automatic common rail test bench designed and developed with the following functions:-

FEATURES • Tests BOSCH, DENSO, DELPHI & SIEMENS injectors • Tests solenoid valve & Piezo injectors • Automatically measures & displays delivered fuel quantity • Tests the seal performance of injectors & delivery under different working conditions as follows:-  • Pre-injection • Idle • Mid-range • Max fuel • Operator can add data & customer information. This data can be viewed, printed & saved • Equipped with original Bosch CP1 pump, rail, DRV & ZME • Test oil temperature controlled to 40±2 °C, built-in cooling system

S8000

The Merlin S8000 is a fully automatic common rail test bench designed and developed with the following functions:-

FEATURES • Tests BOSCH, DENSO, DELPHI & SIEMENS injectors & pumps • Tests up to 6 solenoid valve injectors in succession or 1 Piezo injector at once • Automatically measures & displays delivered fuel quantity • Tests the seal performance of injectors & delivery under different working conditions as follows:-
• Idle • Pre-injection • Mid-range • Max fuel • Operator can add data & customer information which can be printed & saved • Equipped with original Bosch CP3.3 pump, rail, DRV & ZME • Test oil temperature controlled to 40±2 °C, built-in cooling system • Feeding pressure can be adjusted 0-8 bar

For further information on our automotive test equipment, please contact testequipmemt@merlindiesel.com or +44(0)1772 694180

 

 

 

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