Hartridge Test Equipment

for more info: hartridge@merlindiesel.com

Merlin Diesel Systems have been appointed official Test Equipment distributors for Hartridge LTD in the U.K and Ireland. 

We are pleased to offer the following Hartridge products.

Products

Sabre CRi Master

Sabre CRi Master

Central to the Sabre CRi Master’s design are exceptional levels of user-control enabling the full customisation of test conditions & parameters. This means technicians with a range of training levels can work with the Sabre.

It is comprehensive & accurate in basic modes, and provides
more advanced settings when the technician is ready.
The Sabre is flexible enough to evolve as your workshop’s services
evolve.

With a variety of functions that can be upgraded you are able
to unlock future return on investment for your workshop.
Whatever your needs, the Sabre CRi Master ensures the highest
standards of common rail injector testing capability are achieved.
Whether your requirement is for a fast & accurate function tester or a
repair-quality evaluation of injector performance.

Key Features Overview

  • Fast-Typically one minute per test step
  • Simplified & fast injector clamping
  • High flow output for optimum high & low pressure
  • Patented Closed-Loop power management
  • Advanced temperature monitoring
  • Rapid installation & use
  • Trolley available for mobility in the workshop
  • Award winning bench platform
  • High pressure upgrade kit available

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Technical Specification

Rail pressure: 1-1800 bar
Injection speed: 120-3000 imp
Pulse width: 0-4000 μS
Time delay: 0-600 seconds
Tank capacity: 10 litres
Tank filtration: 2 µm
Metering unit filtration: 60 µm
Backleak filtration: 60 µm
High pressure flow: 600-250 cc/min
Fluid cooling: Air-to-oil heat exchangers

Injector Measurements

Coil resistance: 0-200 Ω
Inductance (coil injectors only): 0-20 mH
Capacitance (piezo injectors): 0-12 µF
Response time measurements: 0-999 µS
Backleak flow measurements: 0-290 mL/min
Delivery measurements: 0-400 mm 3/str
Backleak temperature: 0-180o
Sabre CRi Expert

Sabre CRi Expert

The new Sabre CRi Expert is a progression of the Sabre platform. The
Expert model isn’t replacing the Master model, but instead opens up
other opportunities for a workshop to advance & grow on a platform
which is centred on easy use throughout.

A number of components within this award winning, compact
platform are unique to the Sabre CRi Expert; setting it apart while
retaining its roots as a firm workshop favourite.

New features and functions have been engineered from the ground up to provide a future ready testing solution that stays ahead of the market

Key Features Overview

  • Up to 2700 bar pressure
  • High flow output for heavy duty CR testing
  • Smarter pay-as-you-go licencing
  • New Magmah Touch software
  • Patented Closed-Loop power management
  • Advanced temperature monitoring
  • Comprehensive test plan database
  • Expert level testing

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Technical Specification

Rail pressure: 1-2700 bar
Injection speed: 120-3000 inj/m
Pulse width: 0-4000 μS
Time delay: 0-600 seconds
Tank capacity: 10 litres
Tank filtration: 2 µm
Metering unit filtration: 60 µm
Backleak filtration: 7 µm
High pressure flow: 1050-250 cc/min
Fluid cooling: Air-to-oil heat exchangers
Coil Drive: Twin coil

Injector Measurements

Coil resistance: 0-200 Ω
Inductance (coil injectors only): 0-20 mH
Capacitance (piezo injectors): 0-12 µF
Response time measurements: 0-999 µS
Backleak flow measurements: 0-1800 mL/min
Delivery measurements: 0.2-400 mm 3/str
Backleak temperature: 0-180°c
Toledo HEUi Master

Toledo HEUi Master

As a result of the ground up research & development process at
Hartridge the Toledo HEUi Master combines the instantly recognisable and trusted platform from the Sabre CRi Master with brand new features developed specially for HEUI technology.

Thanks to the same exacting engineering principals stemming from
our OE heritage we have developed a new platform which has unparalleled benefits for the workshop and covers most of the HEUI
injector parc.

The Toledo focuses on ease of use at every stage so that a technician
who is new to HEUI technology can effectively test injectors, as well
as having more advanced settings available ready to progress as the
workshop evolves.

Key Features Overview

  • New Patented Technology
  • New Magmah Touch Software
  • Unique, Easy Injector Installation
  • Comprehensive HEUI Parc Coverage
  • Only Domestic Power Supply Needed
  • Compact, Plug & Play Test Bench
  • Trolley Available For Mobility In The Workshop

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Technical Specification

Intensifier Pressure Control: 20-280 bar
Injected Fuel Pressure Control: 3 bar (fixed)
Injection Speed: 120-1300 ipm
Pulse Width: 100-4000 μS
Tank capacity: 10 litres
Tank filtration: 2 front mounted fuel filters
Fluid cooling: Air-to-oil heat exchangers

Injector Measurements

Injector Coil Resistance: 0-200 Ω
Injector Inductance: 0-20 mH
Response time measurements: 0-999 μS
Spill/Return flow: 0-2000 cc/min
Delivery measurements: 0-400 mm 3/str
HK1400 Expert: Universal-Bench EUI/EUP Cambox

HK1400 Expert: Universal-Bench EUI/EUP Cambox

The HK1400 is designed to bridge the gap between OEM approved EUI/EUP repair workshops and the general diesel EUI/EUP
repair market.

It is a solution for all makes of EUI and EUP, yet its functionality, accuracy and robustness remains distinctly Hartridge.

The HK1400 has been engineered so that there is no compromise on accuracy and repeatability of test results, yet the solution has to be affordable for all progressive diesel workshops worldwide.

By utilising and adapting our existing Magmah software, keeping development costs to a minimum, it has enabled us to focus on the engineering of the hardware to ensure you get the best there is.

Key Features Overview

  • Create, edit, save test plan
  • Fully customisable test steps and limits
  • Automatic test plan creation feature
  • Load, display, edit and store
  • injector/customer information
  • Clear and easy to understand test results
  • Save, print and email test reports
  • Select from 16 languages
  • Fully configurable pulse widths
  • Set up to 10 delivery test steps
  • Actuator resistance test
  • Nozzle response time test

The HK1400 Expert is compatible with the following Test Stands:

  • Merlin EM Series
  • Hartridge AVM2-PC, Majestic, AVM1
  • Bosch EPS 807,815,625
  • Rabotti BD860, ST 860, BD960, BD970, BD1060
  • Corona EPS619
  • Nova Ditex EDX611D

 

 

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Technical Specification

Electrical requirements: 85 – 264Vac, 2 amps max
Electrical Control Box/Rack Dimensions: 425mm (W) x 81mm (H) x 445mm (D)

PC/Laptop Requirements

Operating System Windows 7 Pro (x86 or x64)
Processor Intel duel-core 1.8GHz
RAM 4 GB RAM
Video Display Output VGA or DVI, resolution 1280 x x800 @ 60fps
Mass Storage Disc storage 120 GByte: (500 for application libraries)
UDB interface 1 x USB2 port
Network Port 1 x 10/100 Mbps Ethernet

Test Bench Requirements

Drive: Minimum 10hp
Drive Inertia: Minimum 0.5kg 2
Drive Coupling: ISO4008
Feed Supply Pressure: 3-7 bar
Fuel Supply Temperature: 35-45°c
Fuel Supply Flow Rate: 2-10 litres/min